VisioCablePro - VCPEx+ Measuring Device for Extrusion Tools
- Robust and compact design, easy to handle
- Fast, reliable and highly accurate measuring process
- Integrated hardware and software, touch monitor for intuitive operationReliable, high-precision clamping of the test specimen (including conical tools / conical wire guides)
- The highly precise alignment of camera and test object chuck both enable a highly accurate measurement
- No extraneous light influences thanks to measuring behind closed sliding door
Stand-alone system for high-precision and fast measurement of wire guides and extrusion nozzles
The VCPEx+ is a camera-based system for measuring wire guides and extrusion tools - this means that only independently tested tools without user influence are used within the production process. It is specially designed for use in the production, the tool handout and the laboratory.
Ensure your product quality right from the beginning - even before the production process.
Possible measurement results
Maximum, minimum and average inside diameter (With these values any deformation or wear can be identified - the wires could be positioned undefined in the cable after extrusion which can lead to an underranged wall thickness.)
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Technical Details |
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Size (W x L x H) |
750 x 430 x 320 mm 29.5 x 16.9 x 12.6 Inch |
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Weight |
28 kg 61.7 lbs |
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Supply Voltage |
100 - 240 V 50 - 60 Hz |
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Input Power |
max. 100 Watts |
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Resolution |
corresponds to 0.1% of the image field |
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Lighting |
telecentric LED lighting |
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Camera* |
up to 2 measuring fields depending on the diameter range |
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Measuring range |
up to 15 mm (0.6") in various configurations |
More Product Information
- Calibration scale 0.5 - 12 mm (0.02 to 0.5“) polygon
- 9 different circles from 0.5 to 12.0 mm outer diameter (0.02 to 0.5“)
- Distance measurements are possible with the polygonal inner shape→ Available with DAkkS- or factory calibration certificate
- Calibration scale 20 / 60 mm (0.8 / 2.4“) polygon
- 2 different circles (20 / 60 mm (0.8 / 2.4“) outer diameter)
- Distance measurements are possible with the polygonal inner shape
- Available with DAkkS- or factory calibration certificate
- Calibration rings 65 / 95 mm (2.5 / 3.7“)
- 2 different circles (65 / 95 mm (2.5 / 3.7“) outer diameter)
- Available with DAkkS- or factory calibration certificate
- Calibration case - practical storage of calibration scales
- Tackle demanding imaging applications using an eighth-generation Intel Core processor
- Capture directly from GigE Vision® and USB3 Vision® cameras
- Broaden support for Camera Link® , CoaXPress® , DisplayPort, HDMI, and SDI video interfaces using Zebra frame grabbers
- Customize I/O capabilities through four PCIe slots accepting full-height, half-length cards
- Install in space-limited industrial environments given its small footprint and rugged design
- Streamline application development using the Aurora Design Assistant flowchart-based IDE or the Aurora Imaging Library SDK
- Tackle machine vision applications with utmost confidence using field-proven tools for analyzing, locating, classifying, measuring, reading, and verifying
- Leverage machine learning including deep learning to categorize image content
- Ready for deep learning training with suitably equipped and configured model
- Specific object size - depending on the production line
- Quick and very easy measurement
- Little training required
- Measuring software VELOX included
- Compatible with all database software of the VCP family
- Various external CAQ software are connectable
- Low operator influence due to fixed focusing as well as preset illumination
- Robust design and simple, user-friendly operation
- Shock and vibration resistant due to an optimised sensor arrangement and balanced weight distribution
- Measuring software enables various operator level settings (production, laboratory, administrator, service, etc.)
- Standardized individual components lead to supply security and therefore a short delivery period
- Easy connection with external devices
- Up to 96 differential channels per full rack mainframe
- Constantly monitor input signals for fault conditions
- Flexible configurations for detecting edges, out-of-bounds conditions and measuring pulse widths
- Inputs can be masked, inverted, and combined to produce interrupts
- Can be used as a time stamp module and as a digital I/O
- Programmable debounce circuitry prevents erroneous readings
- 10 V and 100 V input ranges
- On-board memory stores events with IEEE 1588 timestamps
- Synchronize reading of input states with other scanned analog channels
- Enables up to 24 braiding spools to be unwound at the same time
- Appropriate spools:
- Diameter of mandrel 23 mm (standard version)
- Spool outer diameter up to 100 mm
- Other spools with different inner and outer diameters possible
- Suitable for different winding materials, e.g. metal wire, plastic, natural, glass and carbon fibres
- Robust and compact design, easy to handle
- Fast, reliable and highly accurate measuring process
- Integrated hardware and software, touch monitor for intuitive operationReliable, high-precision clamping of the test specimen (including conical tools / conical wire guides)
- The highly precise alignment of camera and test object chuck both enable a highly accurate measurement
- No extraneous light influences thanks to measuring behind closed sliding door
- Solve machine vision applications efficiently by constructing flowcharts instead of writing program code, using field-proven tools for analyzing, classifying, locating, measuring, reading and verifying
- Use a single program for creating both application logic and operator interface
- Leverage deep learning for visual inspection through image classification and segmentation tools
- Rely on a common underlying vision library for the same results with an Iris GTX smart camera, vision systems or third-part computer
- Work with multiple cameras all within the same project or per project running concurrently and independently from one another, platform permitting
- Interface to Zebra AltiZ and third party 3D sensors to visualize, process and analyze depth maps and point clouds
- Communication options include discrete Zebra I/Os, RS-232, and Ethernet (TCP/IP, CC-Link IE Field Basic, EtherNet/IP, Modbus, OPC UA, and PROFINET, and native robot interfaces)
- Maximize productivity with instant feedback on image analysis and processing operations
- Receive immediate pertinent assistance through an integrated contextual guide
- Maintain control and independence through the ability to create custom flowchart steps
- Test communication with PLC using the built-in PLC interface emulator
- Protect against inappropriate changes with the Project Change Validator tool
- Easy separation of cable jackets from the electrical conductor
- Suitable for samples with a high strip force
- Also designed for larger sample outer diameters (depending on wall thickness)
- Suitable preparation before cutting cable samples for measuring (e.g. with the ORC-series)
- Robust, stable construction
- Easy to use
- 2 in 1: device contains the Hot Set Test as well as the Heat Pressure Test
- Robust and compact set including the device and an equipment case
- Possibility to attach a thermometer directly near the sample
- Measurement according to the cable standards IEC 60811 -507 (Hot Set Test) and IEC 60811 -508 (Heat Pressure Test) regarding sample attachment and weight attachment
- Precise choice of weights due to practical containers
- Simultaneous measurement of up to 3 cable or tube samples
VisioCablePro
VisioCablePro® is a brand of iiM GmbH - by Exaktera.
VisioCablePro® - Cable measurement engineering has especially been developed to carry out geometrical measurements, which specifically fulfill cable producers requirements to measure the geometrical features of insulating skins and cable sheaths.
Contact Details
iiM GmbH - VisioCablePro
Neuer Friedberg 5, 98527 Suhl, Germany
Phone: +49 3681 / 455 19-0
Email: info@iimag.de
